Solid-State Inverter/Mains AC Changeover Circuits Using Triacs

In this post I have explained 2 simple concepts for making solid-state triac based Inverter/mains AC changeover circuit, the idea was requested by Music girl.

Technical Specifications

I would like to replace the SPDT relay with 2 scr's. Would you consider a circuit to replace those changeover relays?
I believe a relay would need to handle 60 amps to be effective for the inverter side... and a smaller SCR for the Charger side.

Many thanks for the great work you do

 The Design #1

The functioning of the above shown triac based solid state inverter mains changeover circuit may be understood with the help of the following points:

Assuming mains grid AC to be present:

1) The battery charger section is in the active state and charging the battery.

2) The DC from the charger supply keeps T2 and the triac TR2 switched ON.

3) TR2 allows the load to get the mains supply voltage from the mains AC source.

4) T2 keeps triac TR1 and T1 switched OFF, disabling the battery supply to the inverter and cutting-off the mains entry from the inverter to the load respectively.

5)  In an event when mains AC fails, T2 and TR2 switch OFF giving rise to the following conditions.

6) T1 connects the negative of the battery with the inverter circuit, quickly switching it ON.

7) TR1 makes sure that AC generated by the inverter is instantly allowed to pass to the appliances ensuring an uninterrupted changeover from the AC mains to the inverter mains through the relevant switching of the triacs.

Design #2: Automatic Triac Changeover Circuit for Inverter/Mains

The second circuit below discusses a simple automatic triac changeover circuit from mains to inverter and vice versa for ensuring a well isolated inverter mains transfer for the load. This is to eliminate the possibility of the grid energy meter recording the inverter supply consumption in the utility bill. The idea was requested by Mr. Puneet

Circuit Objectives and Requirements

1. Its great pleasure to get guided by you. Thank you so much.
2. I was looking out for SPDT/DPDT SSR required to work 24*7 with minimal power/heat.
3. My residence is basically divided into two sections which are powered by two different 230v AC phases. Lets name them P1 and P2.
4. Now, the problem starts when a power inverter comes into picture. The inverter is powered by P1 but powers some electricals in other section which is basically powered by P2.
   With new energy meters, which basically calculate the consumption based on difference between incoming phase and outgoing neutral currents, do calculate the load on both energy meters.
5. I thought of putting a SSR based phase selector (not mechanical one due to wear and tear on 230v AC load).
6. The SPDT NC would would connect invertor, whereas NO would connect load to P2. P2 would power the trigger i.e. operate the relay.
7. So when P2 is available, it would ON the relay and NO would connect powering load with P2, whereas in absence of P2 would switch off relay connecting invertor line to section load.
8. I am finding it difficult to find some SPDT/DPDT SSR which fulfill my requirement or if any are very costly, so if you can help me with any such circuit.

Assessing the Circuit

Thanks Puneet, basically you want a solid-state SPDT changeover relay which will switch the load from mains to inverter during mains failure and vice-versa when mains returns....this will also prohibit the energy meter from registering the inverter current in its calculation while inverter is running.

I hope I have understood it rightly??

This would also require isolating the neutral so that the energy meter is completely disconnected from the load and the neutral line during mains absence.

Isolating the Neutral

That's perfectly right!

I would beg to differ on the last point - isolation of neutral on mains absence. The reason being the live wire from invertor is directly connecting in section2 and not from energy meter. Since mains is off, i believe the energy meter circuit may not be powered to sense the consumption on neutral side.

I may be wrong in my assumption. So if you feel neutral also needs isolation, please design the circuit accordingly. That was some confusion i had, thus i always mentioned SPDT/DPDT in my request.

Let me know if any more information required.

Thank you 🙂
Puneet

Solution:

I think DPDT could be slightly more complex with a triac based relay, so it's better to stick with an SPDT variant.

I think you could give the last SPDT circuit in the above article a try, with some modifications.

Here you can join the lower leads of the triac together and connect with the load (the other end of the load connected with the neutral), while the upper leads could be separated and joined with the respective phases (mains, and inverter)

for supplying the circuit under both the situations we could use two 0.33uF separately, one connected with the mains, and the other with the inverter phase.

Just for my clear understanding, I am confused with the last statement about 0.33uf capacitors, where exactly should I put them across?

Few queries:

1. do I need to add heat sinks to the triacs? 2. I believe the trigger is 5v dc sourced from mains. Should I go for transformer supply to drop 230v ac to 5/6v ac and rectify? If you have any specific design for that please guide me. 3. If not dc in above, do I need to take special care for zero crossing for the optocoupler.

I had redrawn the circuit diagram as per your instructions, but could not upload it here.

Hi Puneet, you can send the diagram to my email

the trigger can be 5V or 12V that is not critical.

In the last diagram, the 0.33uF can be see connected with the mains, you can connect a second 0.33uF from the zener side and connect its other end with the inverter mains...this would enable the transistor circuit to operate in both the situations, during absence and presence of mains.

Zero crossing triggering is not required according to me.

Modified Triac Changeover Design

Hello Swagatam,

Please find attached the modified circuit diagram. I hope i have modified it as per your instructions. Let me know your valuable feedback.

I would also request you to suggest the best possible option to get the 5v DC signal at trigger end. should i look out for transformer-less supply or transformer one.

With respect to the 0.33uF capacitors, i doubt if i have made the right connection or should this be coming from the lower ends of the triacs, as here the two phase inputs would collide.

Corrections

Hello Puneet,

the 0.33uF connections are OK, the current on the other side of 0.33uF will be quite low and won't harm each other.

the lower side of the triacs are supposed to be connected only with the load not with the circuit negative, the negative of the circuit should be connected directly with the neutral. rest all looks OK.

Thank you so much for your quick reply.

I hope this one is correct. My bad luck i did not see the phases being shorted to ground/neutral at lower triac ends 🙁

Would this circuit be capable for handling around 500 watts of load?

Hello Puneet,

Now it looks OK, and hopefully should function as per the expectations.

The trigger to the opto could be extracted from either of the mains supply, that is either from the inverter mains or the grid mains, depending on which one is selected for the activating the triac changeover circuit.

The input of the opto could be connected with these supplies through a 68K 5 watt resistor.